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| Innovative
New Plant to Open in Benson,
Minnesota |
By
Kathryn Albright
On the edge of Benson in a large
industrial park, ground will
be broken soon for a revolutionary
new type of power plant. This
plant, FibroMinn, will use poultry
litter and other forms of biomass
to produce 50 megawatts of electricity,
enough to supply 50,000 homes
with power. Though there are
similar plants in England, FibroMinn
will be the first of its kind
in America and the largest one
in the world. The plant will
have a tremendous impact on
Benson economically and historically.
More importantly, it will help
fulfill Minnesota’s commitment
to renewable energy. |
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Bag
pipes accompanying ground
breaking ceremony in
July 2005 |
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The
need for the plant was first
seen by Greg Langmo, a Litchfield
turkey farmer who was searching
for a way to address concerns
over poultry litter stockpiling
and litter management. Langmo
heard of the Fibrowatt plants
in England and contacted a
representative of that company
to assess the need for a similar
plant in Minnesota. The need
was seen, and plans were begun
to locate an appropriate site
and to complete the necessary
steps to begin construction.
Though
several other sites in addition
to Benson were considered,
Langmo feels that FibroMinn’s
selection of Benson was correct:
“It ended up Benson was the
best place. These guys own
the land. It just made sense.”
He goes on to cite Benson’s
great leadership as well after
working closely with city
planners, council members,
and town mayor Paul Kittelson,
“Put these guys in any other
city and that city would have
gotten it.” For a variety
of factors, including more
practical ones such as access
to gas and power lines, good
roads, and water, Benson will
be the home of this innovative
new plant.
Bringing
FibroMinn to Benson is not
a step that city leaders have
taken lightly. Much research
and planning has gone into
the Project including a trip
to England to visit the Fibrowatt
plants. This was undertaken
in June of 1999 by a group
of policy makers from Benson,
including Paul Kittelson and
Chuck Koenigs, then a member
of the Benson Utilities Commission
and currently a director of
the Swift County Human services.
The delegation spent a week
in England touring the poultry
litter facilities and speaking
to local townspeople about
their
impressions of the plants.
“We had done our background
checks,” Kittelson admits,
noting that the main fear
of Benson residents was the
potential smell of such a
plant. Members of the group
spoke to many of the English,
including the town mayor,
council members, and even
people on the street. Koenigs,
who confides “Mainly, my nose
was sent over to England to
perform a sniff test,” found
no noticeable smell. In his
report to the Benson city
council made a week after
the group’s return from England,
Koenigs testifies that most
people in the English city
of Eye didn’t even know the
plant existed, and that outside
of the plant, there was no
noticeable poultry litter
stench. He goes on to
add, “I anticipate FibroMinn
to be an excellent neighbor.
Everything I saw in England
and have observed over the
past five years associated
with their representatives
has been top drawer - professional,
community sensitive, patient,
persistent - all positive
attributes.” |
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Construction
of FibroMinn plant |
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There
have been delays in building
FibroMinn for several reasons,
most importantly from the
permitting process. Langmo
notes, “It’s very difficult
to get through Minnesota permitting.”
Four to six months were spent
on making sure dust from the
plant would not become an
environmental hazard. Benson
and Minnesota officials were
intent on making sure that
FibroMinn would not adversely
affect the environment, and
the plant has passed simulations
with flying colors. September
11th and the war in Iraq have
also slowed down the progression
of the plant, but Langmo remains
undaunted. attributes that
to the hard work of FibroMinn’s
proponents: “We’re all a big
team, have been a team for
many years.” “The real story
is that the plant is still
happening, even after all
the hurdles that have come
at it,” he says. Kittelson
agrees, and Together, many
people have worked very hard
to bring FibroMinn and its
benefits to Benson.
Benson
will benefit greatly indeed
from FibroMinn. As Koenigs
explains, “The economic impact
on the community, depending
upon the economic modeling
one uses, could ripple to
tsunami proportions. Effects
on housing demands, school
foundation aid, downtown businesses
and the like will be present
in varying degrees.” Langmo
agrees on the positive benefits,
and adds, “FibroMinn should
pay off long term for the
city of Benson.” Some estimates
project that up to $10 million
a year could be pumped into
the local economy because
of the plant’s operations.
If everything goes as planned
from now on, the plant should
be up and running and contributing
to Benson’s livelihood by
December of 2006. Langmo hopes
it doesn’t stop there. “There’s
a tremendous need for this
project all over the country,”
he declares. Hopefully, other
states will take notice and
build their own plants. For
now, however, Benson will
stand as a model to others. |
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Artists
rendition of Benson
FibroMinn Plant |
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| Future
Products, Modern Wonder |
| By
Kathryn Albright |
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| Corn
is more places than you think.
It’s no longer restricted to
dinner tables and feed troughs,
traditional bastions of the
good ol’ cob. As time goes by,
more and more uses are found
for corn, some of which sound
downright unbelievable. Have
you ingested aspirin, beer,
soda, chocolate, cheese spread,
instant coffee, frozen foods,
jam or jelly, mayo, mustard,
ketchup, peanut butter, yogurt,
or whiskey lately? If so, you’ve
eaten corn without realizing
it. Every time you drive a car,
ride a bike, pull children in
a wagon, use a lawn mower (ride-on
or push), or even pedal around
on a unicycle, you’re using
corn. Corn is also in batteries,
cosmetics, crayons, chalk, disposable
diapers, fireworks, ink, latex
paint, paper plates, rugs and
carpets, shaving cream, shoe
polish, cleaning products, toothpaste,
and wallpaper. People use corn
dozens of times a day without
even knowing. And thanks to
Cargill Dow LLC, and Don Lenz
of Benson’s Future Products
Company, people can now wear
corn. |
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Lenz
and Future Products are at
the forefront of the latest
advance in corn, polylactic
acid (PLA). PLA is a corn-based
product that is renewable
and biodegradable, making
it much more friendly to the
environment than many synthetic
products available today.
PLA can be produced in a plastic
or textile format and is used
to make bedding, film wrap
for tapes and CD’s, foam packaging,
cord and rope, mattresses,
cups, and serving utensils.
In textile form, PLA can be
spun into fibers for a natural
fabric, such as cotton, silk,
or wool, or it can be blended
with other fabrics. Also,
unlike synthetic fabrics such
as polyester, nylon, or rayon,
PLA derived products will
breakdown into fertilizer
someday instead of adding
to already full landfills.
The possibilities are endless,
and all of them make the future
look just a little bit brighter!
Future
Products, in Benson, is in
the garment manufacturing
business. Don Lenz, the company
CEO, first became interested
in PLA about a year ago. “We
wanted to break into the ag
business,” he explains. Benson
businessman Duaine Flanders
has been following PLA for
a bit longer. “I first became
aware of this technology in
the 1980s while working for
the Agriculture Utilization
Research Institute,” he adds.
Flanders has since become
a tireless advocate for PLA
products and the production
of them in Benson. Both men
see PLA for its potential
to benefit Benson, but there
are some boundaries in the
way of that.
Currently,
Lenz has to go through a 12
week cycle to manufacture
PLA garments. From the time
he places the order, the corn
is collected in Nebraska and
processed into PLA there.
Then it is shipped to the
Carolinas where it is spun
into yarn. In Connecticut
the yarn is knitted into PLA
fabric, and the fabric is
then finally shipped to Lenz
in Benson where it is cut
and sewn into clothing. Feasibility
studies have shown the benefits
of combining all four steps
in one manufacturing facility,
but there are difficulties
in getting such a plant built.
If it were built, however,
the profits for Benson could
be quite high. It would provide
another market for area corn-growers,
guaranteeing them good prices
and more security. It would
consume electricity, providing
business for local power plants.
Additionally, such a plant
would provide jobs for area
workers. “We really have to
stand on our own two feet,”
Flanders remarks. “These corn
shirts are another part of
that vision to keep money
in Benson.” Local materials
would be used to make local
products that everyone could
be proud of.
Right
now, Future Products is in
what Lenz calls the “education
phase.” He admits, “There
is difficulty in getting the
word out about the product.”
Because it’s such a new technology,
there haven’t been television
clips or magazine ads about
it. Many people simply do
not know that such a product
is available. Lenz is working
to change that, however. He
is currently talking to John
Deere, Pioneer, and the Minnesota
Corn Growers Association about
the availability of his product,
and the University of Minnesota
at Morris recently commissioned
some shirts from him for their
Wind Turbine dedication ceremony.
While PLA shirts are more
expensive than regular cotton
blends, neither Lenz nor Flanders
are concerned about that.
Flanders speaks for both of
them, “Price is not an issue.
It’s the quality of the product
that counts.” PLA fabric performs
at a higher level than cotton
in terms of shrinkage, moisture-wicking,
and softness. When all is
said and done, however, these
“corn shirts” are just another
way for Minnesotans to take
pride in the agricultural
and environmentally-conscious
nature of their state. Wear
one today and show your pride! |
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| Benson
Company Thinking for the
Future |
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By
Kathryn Albright
Driving
into Benson from Morris, along
Highway 9, the first thing
one notices is the Chippewa
Valley Ethanol Company. Operating
24 hours a day, 355 days a
year, it sends plumes of water
vapor into the air without
stop. On the outside, it looks
much like any other industrial
facility: large, nondescript
buildings; trucks rumbling
in and out at all hours and
tanks dotted around. On the
inside of the Chippewa Valley
Ethanol Company, however,
is the future. CVEC, as the
company is commonly called,
is one of Minnesota’s leading
producers of the renewable
fuel ethanol.
Minnesota
is at the forefront of the
country’s clean air fuel program
initiative. In fact, CVEC’s
own general manager, Bill
Lee, is currently the chairman
of the Renewable Fuels Association.
According to Mitch Miller,
CVEC’s operations manager,
this organization is “a leading
voice for the ethanol industry
in Washington D.C., and is
mainly focused on public policy
for expanding the use of ethanol.”
Minnesota has already started
to make strides in the movement
towards a cleaner future.
At this time, State law now
requires that gasoline sold
in Minnesota contain a component
called an oxygenate, which
is better for the environment.
The oxygenate used in Minnesota
is exclusively ethanol. Usually,
gasoline is mixed with just
under 10% ethanol. However,
there is a growing movement
towards an 85% mixture, called
E85, which is many times better
for the environment and considerably
cheaper per gallon than regular
leaded/unleaded gasoline.
At the moment, only flexible
fuel vehicles (FFV) can use
E85. A list of these can be
found online at www.e85fuel.com.
Vehicles using E85 get about
15-20% less mileage than regular
leaded/unleaded, but E85 costs
on average 20 cents less per
gallon than the 10-15% ethanol
mixture. “Ethanol is the cleanest
burning fuel on the planet,”
Bill Lee adds, “and E85 is
the highest available ethanol
blend on the market.”
Ethanol
is created from corn, and
this is where CVEC comes in.
The company was dreamed up
between John Carruth, a local
farmer, and Ray Millett, the
manager of the local electric
coop. Construction began in
June of 1995, and on April
26, 1996, CVEC ground its
first bushel of corn. Within
30 days, it was running at
full capacity. In June of
2003, CVEC brought online
a major expansion, bringing
it to its present volume of
production. CVEC’s mission,
as their website puts it,
is to: enhance market opportunities
and utilization of area corn
production, consistently return
to shareholders dividends
greater than industry averages,
continually seek innovative
sources for material input,
and aggressively develop new
product markets. 90% of the
company’s 960 shareholders
are farmers, and contribute
corn to the company. CVEC
grinds on average 47,000 bushels
of corn a day, or 16.6 million
bushels a year. The end result
of this is 45 million gallons
a year of ethanol. In fact,
CVEC produces enough ethanol
that it ships 90% of its product
to other states.
CVEC
is a very environmentally
conscious company, not only
because of what it produces,
but also because of the general
philosophy of the company.
It runs on steam generated
by natural gas combustion,
and although it has a propane
backup, that accounts for
less than 1% of the company’s
power. CVEC is also researching
innovative ways to reduce
and possibly eliminate the
need for natural gas at all
in the running of their facilities.
In the future, they would
like to diversify their product
range, reduce their energy
input, and even expand up
to 49.5 million gallons per
year of ethanol. Bill Lee
adds some more expectations
for the future, “We have had
some success in creating new
products like Shakers Vodka.
I look for CVEC to continue
to develop new products, develop
ways to improve efficiencies,
and ways to use new raw materials
like biomass to create value
for our shareholders.” CVEC
is constantly on the lookout,
as Mitch Miller puts it, for
“environmentally friendly
ways to process feedstock
more efficiently.” Additionally,
CVEC seeks to educate the
public about the need for
renewable energy. The company
serves the community by giving
tours to hundreds of people
per year, including students,
interest groups, and the general
public. As Miller explains,
“We also speak to local students
about opportunities in the
renewable energy industry,
and support many local activities
and community events.” CVEC
even donates scholarships
to local high school graduates
interested in education in
the renewable energy industry.
The
growing renewable fuel movement
in the United States and abroad
offers an alternative to dependence
on foreign oil sources. This
could have a significant impact
on the U.S. in many ways.
At this time, America imports
approximately 56% of its petroleum
needs from abroad, to the
tune of $100 billion a year.
An extra $50 billion is spent
protecting these oil supplies,
two-thirds of which are in
the Middle East. By the year
2025, America is expected
to import up to 77% of its
petroleum needs.
Domestically
created sources of renewable
fuel, such as ethanol, can
help to lessen the U.S. trade
deficit by billions, create
hundreds of thousands of new
American jobs, increase demand
for crops and stimulate the
flagging farm industry, and
reduce crude oil imports significantly.
Renewable resources are by
their very nature environmentally
friendly. They will not run
out, as other energy sources
such as petroleum and coal
will. Ethanol is the best
known source of renewable
energy, but other valid options
include solar power, wind
power, biomass, biodiesel,
geothermal energy, hydrogen,
and fuel cells. Hydroelectric
power is another choice, but
less used. All of these choices
aim towards creating a better,
cleaner world for the people
who will inhabit it long after
current generations are gone.
This
is at the heart of what the
Chippewa Valley Ethanol Company
does. To them, community and
family is everything. As Mitch
Miller puts it, “There is
more than a relationship between
CVEC and Benson, it’s a partnership
between community and business
all working towards the same
goal of preserving and strengthening
our community by adding value
to our local economy!” CVEC
derives their product from
Minnesota corn grown by Minnesota
farmers, all of whom are local
to the Benson area. They give
jobs to locals and pour money
into the local economy. The
company is also active in
a number of organizations
besides the Renewable Fuel
Association. These include
the American Coalition for
Ethanol, the Minnesota Coalition
for Ethanol, the Minnesota
Corn Growers Association,
the National Corn Growers
Association, and the Governor’s
Ethanol Coalition. Most importantly,
though, CVEC cares about the
future. Miller wants people
to know that CVEC’s employees
are working hard every day
to produce a clean, environmentally
friendly renewable product
that supports the local economy
and reduces the need for foreign
imports. “We’re trying to
create a better environment
for future generations,” he
says. “We go to work with
that on our minds every day.” |
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| Shaking
Things Up in Benson, Minnesota |
By
Kathryn Albright
Vodka.
The word brings to mind icy
Russian steppes or Polish
plains, not a tiny Minnesota
farming town named Benson.
Yet that is precisely what
Benson is rapidly growing
famous for, Shakers Vodka—the
first American-made ultra-premium
vodka on the market. It seems
like an anomaly. How does
a world class vodka come to
be produced in a town with
a population of less than
five thousand people, in a
primarily rural part of the
state? The answer lies within
the Chippewa Valley Agrafuels
Cooperative, which owns and
runs both the Chippewa Valley
Ethanol Company, and the Glacial
Grain Spirits company. Glacial
Grain Spirits, in conjunction
with San Francisco based Infinite
Spirits, has spent the last
few years developing and producing
what many are calling one
of the best vodkas in the
world. |
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Chippewa
Valley Ethanol Company,
home of Glacial Grain
Spirits |
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Why
vodka, many ask? And why Benson,
Minnesota? As it turns out,
luxury vodka is a rapidly
expanding segment of the alcohol
market, and Pat Couteaux,
the master distiller for Shakers
Vodka and a cofounder of Infinite
Spirits, recognized this.
However, the lack of a competitive
American vodka at the ultra-premium
level challenged him. He decided
to try to fill that niche,
and saw in Glacial Grain Spirits
a first-class facility with
the capability of producing
his product. An agreement
was reached, and in March
of 2003, Shakers Wheat, Rye,
and Rose flavored vodkas were
released to critical acclaim.
Shakers is a vodka that reflects
the land it comes from. It
is made from Minnesota wheat
and rye, grown by Minnesota
farmers, in the heartland
of America. “It’s about authenticity,”
Bill Lee, the general manager
of CVEC, says. “There’s no
need for flashy advertising.
Shakers speaks for itself.”
Mitch Miller, CVEC’s operations
manager, agrees. “There’s
a lot of local pride that
Shakers is holding its own
at a high level, not just
among people in Benson, but
in the ethanol industry as
well.”
Shakers
certainly is holding its own.
At the 2004 San Francisco
World Spirits Competition,
Shakers rose won a double
gold medal and the “best flavored
vodka” award. Shakers Rye
won a double gold medal as
well, and Shakers Original
(wheat) won a silver medal
for the second year in a row.
At the same awards, Shakers
won eight double gold medals
for packaging for its whimsical
martini-shaker design. The
June 2003 issue of Spirit
Journal lists Shakers vodka
as one of the top fifty spirits
in the world, and the fourth
highest rated vodka in the
world. The July 2003 issue
of Nightclub & Bar Magazine
rates Shakers very highly
indeed: “The silky smooth
vodka is medium weight and
flawless….Shakers should have
a long and healthy run."
Those in Benson knew that
already.
The
impact of Shakers upon Benson
has been tremendous. Pat McGeary,
manager of the Benson Liquor
Store, says “The immediate
impact of Shakers into our
community was overwhelming!
In my 26 years in the liquor
industry, I have never dealt
with anything of this magnitude!
You just don’t see anything
like this happen in our part
of the country!” Local and
state news crews flooded the
small town and KSTP Channel
5 News out of the Twin Cities
even sent Jason Davis and
his “5 on the Road” crew to
do a segment on the Minnesota
born-and bred vodka. The spirit
has brought jobs, revenues,
and home town pride to Benson
in a way that few small towns
can boast. Shakers looks to
enjoy a long and fruitful
relationship with Benson.
Currently, it is available
in 17 states, but there are
plans to release it nationwide
within the next year or so. |
A
seasonal vodka, Shakers Winter,
was released to widespread
praise this past winter and
nearly sold out its limited-release
run. There are no current
plans to re-release the berry
and honey flavored vodka,
but never fear, Glacial Grain
Spirits and Infinite Spirits
have several new products
in the research and development
stage. As Bill Lee says with
a smile, “Infinite Spirits
prides itself on operating
under the name Infinite Spirits.
With a company name like Infinite
Spirits, you can only imagine
what the future holds!” Whatever
it may hold, those in Benson
are ready, willing, and able
for the challenge. Until then,
they’ll enjoy (responsibly)
the fruits of their labor. |
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| Stony
Ridge Foods |
back
to top |
By
Kathryn Albright
Right
in the heart of Benson, Minnesota
lies Stony Ridge Foods, a
small but important business
run by Dan and Jeena Hughes.
Stony Ridge Foods is a family
run farm company that focuses
on non genetically modified
organisms, or, non-GMOs, as
well as identity preservation
of crops. In the food industry,
non-GMO companies are the
underdogs, and the Hughes
family understands that quite
well. There is a growing importance,
however, in what they do.
Non -GMOs and companies concerned
with identity preservation
have an insight into the future
of farm economics, and are
preparing for what will come. |
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| Stony
Ridge Foods is a family
business. Pictured are
Nathan (son) , Jeena and
Dan Hughes (mom and dad),
and Joe and Jessica Wrobleski
(son-inlaw and daughter).
All actively involved
in the family business. |
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Stony
Ridge Foods started out as
a family dry bean farm, the
Hughes Trading Company. They
worked as originators with
ag giants Klein International
starting in 1989, but when
Klein Int. was purchased by
Con-Agra in 1997, the Hughes
decided to terminate their
relationship with the company.
They saw the need for an identity
preserved dry bean business,
and the change from Klein
Int.’s family-owned atmosphere
to the big-industry Con-Agra
did not fit their goals. For
several years the Hughes family
focused just on growing their
dry bean crops and expanding
their contacts in the industry.
Then, in September of 2000,
they purchased Nelson Seed
Company in Benson and spent
the next two years cleaning
up and restructuring the company
to launch their own business.
In the spring of 2002, they
exported their first shipment
- soybeans - to Japan. Stony
Ridge Foods was born.
People
unfamiliar with non-GMOs and
identity preservation might
wonder why they are so important.
The answer ties into the flagging
state of the farm industry
and the dwindling numbers
of family run farms. As more
and more small farms are swallowed
up by large corporations,
the amount of specialized,
individual care given to crops
is reduced. Also reduced is
the amount of information
available about where food
comes from, which is why identity
preservation is so important.
Farmers who practice this
label their shipments with
information on what the product
is, who grew it, and when
and where it was grown. That
information is available at
any time, and makes it easier
to understand how the crop
has been cultivated. As Dan
Hughes explains, “People really
don’t know where their food
comes from. Not everybody
operates under the same standards.”
Certain pesticides that are
no longer used in America
may still be used in other
countries, and food shipped
in from these countries may
be tainted with it. Identity
preservation helps people
concerned about this to make
sure they are eating food
that meets the highest standards. |
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| Samples
of the various food products
produced, handled, and
sold by Stony Ridge Foods. |
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There
are other reasons why identity
preservation is so important.
Hughes explains, “Given the
impact of 9-11, the food industry
now is rapidly, albeit quietly,
aligning itself to address
food security issues. Information
and supply chain systems will
be as important as the actual
food ingredient itself.” Knowing
when, where, and by whom food
is grown helps to ensure the
safety of those who consume
that food. Many companies
besides the Hughes’ recognize
this growing concern among
their customers and seek to
address these issues. One
other such business is the
Organic Valley dairy company.
They include tracking numbers
on their cartons of milk so
customers can check online
to learn where their milk
comes from.
So
what does the future look
like for businesses like Stony
Ridge Foods? Dan Hughes admits
that it looks tough at times,
despite growing customer concerns
over the quality of crops.
The small farms and businesses
suffer the most, he explains,
adding “We cannot compete
against a Brazilian farm in
terms of labor, wages, and
that sort of thing.” Brazil
is one of America’s biggest
competitors in food import/export,
but Americans have no control
over how the crops there are
grown and tended to, as well
as which pesticides are used
on them. China is another
threat as Dan Hughes tells
it. “China is real. It’s not
a dream. And China means business.”
Much of the food in American
supermarkets these days comes
from China, and like Brazil,
American customers have no
control over Chinese crops.
Regardless
of foreign competition and
the decline of small family
farms, Dan and Jeena Hughes,
and their family, are determined
to forge ahead with Stony
Ridge Foods. They know, as
many Americans are starting
to realize, that the personal
attention and loving care
small farmers give to their
crops cannot be beaten by
large corporations. Non-genetically
modified crops that have been
tracked from planting to harvesting
to shipping are the best way
to guarantee that the healthiest
food possible is placed on
the table of each American
family. |
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©2007 Benson Area
Chamber of Commerce. All rights reserved.
Paid for by Benson Area Tourism.
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